What is an AGV vehicle

When asking what is an Automated Guided Vehicle (AGV), it refers to an autonomous transportation system designed to move goods and equipment within indoor facilities without human intervention. AGVs have become increasingly popular in warehouses, where they navigate complex layouts to handle large volumes of incoming and outgoing products. In environments with diverse inventory, managing storage locations and tracking transport status manually can lead to delays and errors. By automating these processes, AGVs significantly improve operational efficiency and accuracy, making them an essential solution for modern warehouse and logistics operations.

AGV vehicle technology significantly enhances transportation efficiency in warehouses. Compared to manual labor, AGVs offer precise, rapid, and continuous operation over extended working hours. This automation reduces errors and issues associated with human labor, improving overall reliability and productivity in material and goods handling within the warehouse.

With its ability to transport and move goods, AGV technology also enhances operational efficiency on production lines in industrial factories. Implementing automation for warehouse management or goods transportation in industrial settings is a strategic choice to adapt to future changes. AGVs effectively meet these needs by providing reliable and efficient solutions for handling materials and products.

How AGV Vehicle Work

Automated Guided Vehicles (AGVs) operate based on a combination of sensors, software, and control systems that allow them to navigate and transport materials without direct human control. Here’s how they work:

Automated Guided Vehicle working principle

Navigation & Guidance:

AGVs follow predefined paths or maps using technologies such as magnetic strips, QR codes, laser scanners, or even advanced SLAM (Simultaneous Localization and Mapping). This ensures they move accurately within complex warehouse layouts.

Onboard Sensors & Safety:

Equipped with sensors like LiDAR, ultrasonic, and cameras, AGVs continuously detect obstacles and adjust their path in real time. This minimizes the risk of collisions and ensures safe operation around people and equipment.

Communication & Integration:

AGVs connect with warehouse management systems (WMS) or ERP systems to receive transport tasks and update their status. This seamless integration ensures the right goods are moved at the right time.

Load Handling Mechanisms:

Depending on the type, AGVs may have conveyors, forks, or robotic arms to pick up and deliver loads. This allows them to automate various types of material handling without manual intervention.

Components of Automated Guided Vehicle Systems

Vehicle Body & Drive System:

The AGV’s chassis, wheels, and motors determine speed, load capacity, and maneuverability, tailored to specific warehouse or factory tasks.

Navigation & Guidance System:

Uses magnetic tape, QR codes, lasers, or SLAM technology to help the AGV follow paths or adapt dynamically within complex environments.

Onboard Control & Computing Unit:

Acts as the brain, processing sensor data, managing navigation, speed, obstacle avoidance, and overall operational logic.

Sensors & Safety Devices:

Equipped with LiDAR, ultrasonic sensors, cameras, and emergency systems to detect obstacles and ensure safe operation around people and equipment.

Load Handling Equipment:

Includes conveyors, forks, or robotic arms that automate the pick-up, transport, and placement of goods without manual handling.

Communication System:

Connects the AGV with WMS, ERP, or fleet control software, enabling real-time task updates, tracking, and integration with warehouse operations.

Charging & Power Management:

Uses rechargeable batteries with automated docking or wireless charging, supported by smart power systems to maximize uptime and efficiency.

History and Evolution of AGV Vehicle

Below is a brief timeline showcasing the automated guided vehicle history,
illustrating how AGVs have progressed from simple wire-guided machines to today’s intelligent, fully autonomous systems.

1950s:

First AGVs introduced as tow tractors following fixed wires on factory floors.

1970s:

Magnetic tape and guide paths replace wires, allowing easier layout changes.

1980s:

Laser-guided systems emerge, enabling more flexible navigation in warehouses.

2000s:

Integration with warehouse management systems (WMS) becomes standard, improving task coordination.

2010s:

Adoption of vision systems, LiDAR, and advanced sensors for smarter obstacle detection.

2020s:

SLAM (Simultaneous Localization and Mapping) and AI-driven navigation make AGVs fully autonomous, adaptable to dynamic environments.

Automated Guided Vehicle Applications

AGVs are used across many industries to automate material handling and improve efficiency. Common applications include:

Warehouses:

Moving pallets, cartons, and products between storage areas and shipping docks.

Manufacturing:

Supplying parts to production lines, transferring semi-finished goods, and removing waste.

E-commerce & Distribution Centers:

Picking, sorting, and transporting orders to speed up fulfillment.

Food & Beverage:

Handling raw materials and finished goods in clean, controlled environments.

Automotive:

Transporting heavy components like engines and chassis through assembly processes.

Hospitals & Healthcare:

Delivering medical supplies, linens, and meals to reduce staff workload.

TYPE OF AGV Vehicle WE USED

FMR

HIGH STABILITY, SELF-ADAPTION

LMR

HIGH-PERFORMANCE, SAFETY

QFR

GREAT-ADAPTION, MORE SAFETY

CTU

EFFICIENT PICKING

Benefits of Using an AGV Vehicle

Our Solutions

Picking

Sorting Products
According to Order Lists

Storage

Warehouse Management
Automated

FAQs About AGV Vehicle

AGV or Automated Guided Vehicle is an autonomous transport robot that uses sensors and navigation systems such as laser or cameras to transport materials to destinations without a driver.

AGV is suitable for industries that require automated transport systems to reduce labor and increase efficiency, such as:

  • Logistics and Warehousing – Using AGV in distribution centers for package transportation
  • Manufacturing – Assisting in transporting components and raw materials within factories
  • Automotive – Using AGV in automobile assembly lines
  • Food & Beverage (F&B) – Helping transport raw materials and products to packaging points
  • Electronics – Delivering components and products that require high precision

The price of AGV Vehicle depends on the type of AGV, technology used, and project scale. Generally, prices range from hundreds of thousands to several million baht, depending on system complexity. Request a free quotation and consultation from AEI Solution.

AEI Solution’s customers include industrial manufacturing businesses, warehouses, logistics centers, and production facilities that want to increase internal transportation efficiency with AGV systems.

  • AGV uses predetermined paths such as magnetic strips
  • AMR (Autonomous Mobile Robot) uses cameras and laser navigation with autonomous navigation capabilities and can avoid obstacles independently

AEI Solution provides design, installation, and maintenance services for AGV covering throughout Thailand and Southeast Asia region, such as:

  • Bangkok and surrounding areas
  • Chonburi, Rayong (Eastern Seaboard – heavy industry and manufacturing plants)
  • Ayutthaya, Nakhon Ratchasima (automotive industry and logistics)
  • Other regions according to customer requirements

Installation time depends on project size and system complexity. Generally, it may take from 2 weeks to several months.

Yes! AEI Solution’s AGV can integrate with ERP (Enterprise Resource Planning) and WMS (Warehouse Management System) to enhance management efficiency.

AGV requires periodic maintenance such as:

  • Checking batteries and sensors
  • Updating software to stay current
  • Inspecting navigation systems to ensure accurate operation

AEI Solution has experience in industrial automation systems, providing comprehensive services from consultation, design, installation, and after-sales support to ensure your business operates at maximum efficiency